Professional Automotive Welding Services
Certified AWS D1.1 welders specializing in aluminum, copper, and steel welding for automotive cooling systems and beyond.
Complete Automotive Welding Solutions
From precision aluminum TIG welding to heavy-duty steel fabrication, we handle all your automotive welding needs
TIG Welding (GTAW)
Precision TIG welding for aluminum, copper, brass, and thin steel. Perfect for radiator tanks, header repairs, and intricate automotive components requiring high-quality, clean welds.
MIG Welding (GMAW)
Professional MIG welding for steel, aluminum, and stainless steel applications. Efficient for structural repairs, mounting brackets, and heavy-duty automotive components.
Custom Fabrication
Custom welding fabrication for unique automotive cooling system needs. We can create custom brackets, connectors, and specialized components to meet your specific requirements.
Materials We Specialize In
Expert welding across all major automotive metals and alloys
Aluminum Welding
Most common in modern automotive cooling systems
Aluminum is the most prevalent material in modern vehicle radiators and cooling components. Our certified welders are experts in aluminum welding techniques, ensuring strong, corrosion-resistant joints that meet or exceed OEM specifications.
Aluminum Applications:
- Radiator tank repairs and replacements
- Aluminum core repairs and modifications
- Header tank and inlet/outlet connections
- Aluminum mounting brackets and supports
- Heat exchanger welding and fabrication
Welding Cost: $75 - $95 per hour (TIG preferred for aluminum)
Copper & Brass Welding
Classic automotive cooling materials
Copper and brass remain essential in many automotive applications, especially in older vehicles and heavy-duty applications. Our expertise in these materials allows us to restore classic vehicles and maintain heavy-duty equipment.
Copper & Brass Work:
- Copper radiator tank and core repairs
- Brass header tank restoration
- Pipe fittings and connection repairs
- Core re-coring and refurbishment
- Custom copper component fabrication
Welding Cost: $80 - $100 per hour (specialized techniques)
Steel & Stainless Steel
Structural and heavy-duty applications
Steel and stainless steel are essential for structural components, mounting systems, and heavy-duty automotive applications. We handle everything from thin automotive sheet metal to thick structural steel.
Steel Applications:
- Radiator mounting brackets and supports
- Steel tank repairs and reinforcements
- Exhaust system welding and fabrication
- Chassis and structural component repairs
- Stainless steel exhaust and cooling components
Welding Cost: $75 - $90 per hour (MIG preferred for steel)
Cast Iron & Heavy Metals
Specialized techniques for challenging materials
Cast iron and other heavy metals require specialized welding techniques and equipment. We have the expertise to work with these challenging materials for engine components, heavy-duty applications, and restoration work.
Heavy Metal Work:
- Cast iron engine block repairs
- Manifold and header welding
- Heavy-duty housing and component repairs
- Machinery and equipment welding
- Custom heavy metal fabrication
Welding Cost: $85 - $110 per hour (preheating may be required)
Our Professional Welding Process
Systematic approach ensuring quality, precision, and durability
Material Assessment
Complete evaluation of material type, thickness, condition, and welding requirements. We determine the optimal welding process and filler materials for each application.
Preparation & Setup
Proper joint preparation, fixturing, and welding parameter setup. Preheating when required for optimal weld quality and stress relief in critical applications.
Expert Welding
Professional welding execution by AWS D1.1 certified technicians using appropriate techniques, filler materials, and welding parameters for each specific application.
Quality Control & Testing
Every weld undergoes rigorous quality control to ensure it meets or exceeds OEM standards and safety requirements.
Testing Methods:
- Visual inspection of all welds
- Penetrant testing for critical applications
- Pressure testing for cooling system components
- Dimensional verification
- Heat-affected zone assessment
Post-Weld Treatment
Proper post-weld treatment ensures long-term durability and performance of welded components.
Finishing Processes:
- Stress relief when required
- Grinding and finishing to specifications
- Cleaning and corrosion protection
- Final inspection and documentation
- Warranty and quality assurance
Professional Equipment & Certifications
State-of-the-art welding equipment and certified expertise
Welding Equipment
TIG Welding Stations
Precision TIG welding machines with AC/DC capability, pulse control, and advanced gas delivery systems for perfect aluminum and steel welds.
MIG Welding Systems
Professional MIG welders with synergic control, wire feed systems, and gas delivery for efficient steel and aluminum welding applications.
Supporting Equipment
Precision fixturing, jigs, and clamping systems. Plasma cutting, grinding, and finishing equipment for complete fabrication services.
Quality Control Tools
Precision measuring equipment, non-destructive testing tools, and documentation systems ensuring consistent quality control.
Professional Certifications
AWS D1.1 Structural Steel
Certified for structural steel welding, ensuring competence in heavy-duty applications and safety-critical welds.
Aluminum Welding Specialist
Specialized training and certification in aluminum welding techniques, essential for modern automotive applications.
Automotive Cooling Systems
Specialized certification in automotive cooling system repair and welding, including material compatibility and service requirements.
Continuing Education
Ongoing training in latest welding technologies, automotive materials, and quality assurance methods to stay current with industry advances.
Common Welding Applications
Professional welding services for all automotive needs
Radiator & Cooling System Repairs
Our primary specialty is radiator and cooling system welding, where precision and quality are critical for long-term performance and safety.
Cooling System Welding:
- Aluminum radiator tank repairs and replacements
- Core end tank welding and reinforcement
- Header tank fabrication and repair
- Inlet/outlet connection welding
- Temperature sensor mounting and sealing
- Custom cooling system component fabrication
- Leak repair and pressure testing
Service Time: Most cooling system welds completed same day
Structural & Mounting Systems
Strong, reliable welds for structural components and mounting systems that must withstand vibration, stress, and harsh operating conditions.
Structural Welding:
- Radiator mounting bracket fabrication
- Support system welding and reinforcement
- Chassis component repair and modification
- Engine bay structural repairs
- Custom bracket and mounting solutions
- Heavy-duty equipment welding
- Mobile welding for onsite repairs
Service Time: 1-3 days for complex structural work
Exhaust System Welding
Professional exhaust system welding and repair using appropriate materials and techniques for high-temperature applications.
Exhaust Applications:
- Exhaust manifold repairs and fabrication
- Downpipe and catalytic converter welding
- Stainless steel exhaust system construction
- High-temperature alloy welding
- Custom exhaust system modifications
- Performance exhaust fabrication
Service Time: 2-4 hours for standard repairs
Heavy-Duty & Commercial
Specialized welding services for commercial vehicles, agricultural equipment, and industrial machinery applications.
Commercial Welding:
- Semi-truck radiator and cooling system welding
- Agricultural equipment repair and modification
- Industrial machinery welding services
- Heavy-duty housing and component repair
- Volume discounts for fleet customers
- Mobile service for field repairs
Service Time: Varies by complexity and location
Welding Service Pricing
Transparent pricing based on material, complexity, and welding process
Hourly Rates
Rates include equipment, materials, and testing. Minimum 1-hour charge.
Common Jobs
Prices include materials, labor, and quality testing. Final cost based on actual work required.
Additional Services
We provide detailed estimates before beginning any work. No hidden fees.
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